Wear Resistant Solution for Ceramic Flow Channel Plates of Vertical Shaft Impact Crushers: Service Life Extended by 3 Times

In the process of sand and gravel aggregate production, the flow channel plates of vertical shaft impact crusher are subjected to extremely severe abrasive environments. High-speed material impact on the flow channel plate surface—particularly from high-hardness stones such as granite and basalt—causes continuous wear on metal flow channel plates. In actual operation, metal flow channel plates are often worn through within a short period, resulting in frequent downtime for maintenance and causing multiple losses for manufacturers. 
 

On one hand, the frequent replacement of flow channel plates directly increases the procurement cost of spare parts; on the other hand, maintenance downtime interrupts the production line, seriously affecting overall production efficiency. Traditional metal flow channel plates have become one of the bottlenecks restricting the continuous and high-efficiency operation of vertical shaft impact crushers. 
 

 

Addressing this industry pain point, Kingcera has developed a professional alumina wear-resistant ceramic flow channel plate solution. This solution utilizes high-purity alumina ceramics as an anti-wear lining and employs various fixation methods, such as adhesive bonding and stud welding, to ensure the ceramic lining remains secure and reliable under various operating conditions. Furthermore, Kingcera designs the shape of the ceramic liner based on material flow characteristics to maximize the reduction of impact wear. 
 

Practical applications by numerous manufacturers have proven that Kingcera’s wear-resistant ceramic flow channel plate solution can extend equipment service life by more than three times. It significantly reduces downtime and drastically lowers unplanned shutdowns caused by flow channel plate wear. It lowers maintenance costs by reducing the frequency of spare part replacements and saving on maintenance labor costs. It improves production efficiency by guaranteeing the continuous and stable operation of equipment, thereby enhancing overall output efficiency. 
 

 

Kingcera remains committed to providing professional wear resistant solutions for the sand and gravel aggregate industry; our alumina wear-resistant ceramic flow channel plates have been successfully applied in numerous enterprises, creating significant economic benefits for customers.

Kingcera’s product quality, service attitude, and professional capabilities have received high recognition from many customers.

(Original link: 冲击破制砂机耐磨陶瓷流道板防磨方案：使用寿命延长3倍)